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Sacrificial Anode Cathodic Protection

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Aluminum Anode

Product Description

Al-ANODE is a sacrificial anode developed with high-purity aluminum as its main component, in an Al-Zn-In alloy. It is widely used globally, and stands out for its high current capacity and lightweight nature compared to other anodes. This makes it particularly economical for large structures, such as ports, marine structures, and ships, where long-term corrosion prevention is essential.

Performance

  • Anode open circuit potential : (-) 1,050mV
  • Theoretical current capacity : 2,900 A.Hr/kg
  • Effective Current Capacity : Min. 2,600 A.Hr/kg
  • Current Efficiency : Min. 90%
  • Consumption Rate : 3.41 kg/A.Yr

Specifications

TYPE NOMINAL SIZE[mm]
[A+B] x C x D
NOMINAL
WEIGHT[kg]
CORE[mm] SHAPE
WA-A1 [170+150] x 145 x 335 23 1.0
WA-A2 [170+135] x 130 x 585 34 1.5
WA-A3 [160+125] x 125 x 875 47 2.0
WA-A4 [155+115] x 120 x 1,195 59 2.5
WA-A5 [155+120] x 110 x 1,555 71 3.0
WA-B1 [235+200] x 230 x 300 45 1.0
WA-B2 [225+190] x 205 x 510 64 1.5
WA-B3 [220+180] x 190 x 765 85 2.0
WA-B4 [200+170] x 190 x 1,035 106 2.5
WA-B5 [195+165] x 180 x 1,340 126 3.0
WAW-1 30 x 100 x 200 1.8 0.48
WAW-2 30 x 150 x 300 3.9 0.60
WAW-3 40 x 200 x 300 6.8 0.72
WAB-1 30 x 100 x 200 1.6 0.45
WAB-2 30 x 150 x 300 3.7 0.61
WAB-3 40 x 200 x 300 6.6 0.75
TYPE DIMENSION[mm] WEIGHT[kg] OUTPUT
CURRENT[A]
[ρ=30 Ω-cm]
ANODE
LIFE[year]
SHAPE
WA-J10-1 [170+150] x 175 x 384 28.5 1.7 10
WA-J10-2 [160+125] x 125 x 755 35.3 2.1 10
WA-J10-3 [127+105] x 112 x 1270 42.9 2.5 10
WA-J10-4 [110+90] x 110 x 2070 58.9 3.0 11
WA-J20-1 [265+245] x 240 x 515 84.5 2.5 20
WA-J20-2 [240+205] x 220 x 900 117.4 3.0 23
WA-J30-1 [290+265] x 285 x 740 156.7 3.1 30
WA-J30-2 [240+210] x 235 x 1255 177.1 3.5 30
WDJN-1 [155+120] x 110 x 1,110 43.9 2.4 10
WDJN-2 [170+130] x 150 x 1,800 106.3 3.3 12
WDJN-3 [110+90] x 110 x 2,110 60 3.0 12
TYPE DIMENSION[mm] WEIGHT[kg] OUTPUT
CURRENT[A]
[ρ=30 Ω-cm]
ANODE
LIFE[year]
SHAPE
WA-JH10-1 [155+135] x 150 x 440 25.2 1.5 10
WA-JH10-2 [155+120] x 110 x 1000 39.5 2.0 11
WA-JH10-3 [110+90] x 110 x 1910 54.3 2.5 12
WA-JH20-1 [220+180] x 190 x 735 74.4 2.2 20
WA-JH20-2 [180+165] x 175 x 1100 88.5 2.5 20
WA-JH20-3 [155+135] x 140 x 2060 109.5 3.0 21
WA-JH30-1 [255+225] x 255 x 772 126.2 2.5 30
WA-JH30-2 [220+180] x 185 x 1545 151.7 3.0 30

Composition

Element %
Iron (Fe) 0.1 max.
Silicon (Si) 0.1 max.
Copper (Cu) 0.006 max.
Zinc (Zn) 2.5 ~ 5.0
Indium (In) 0.01 ~ 0.05
Aluminum (Al) Remainder

Target Object

  1. Port facilities : Wharf, Bridge, Steel pile, Buoy
  2. Marine Structures : platform jacket, Petroleum drilling ship
  3. Power Plant and Factory : Seawater intake and Drainage steel structures

Excellence of AI-Anode

  1. Al-Anode are economical due to their higher effective electrical capacity per unit weight compared to Magnesium alloy anodes and zinc alloy anodes.
  2. Polarization action is minimal even over an extended period, maintaining a high anode potential through the service life, resulting in stable output current and high current efficiency.
  3. Anode weight is lighter for the same effective output, it is more convenient for transportation, handling, and installation.
  4. There are no harmful components in the anode composition, eliminating concerns about environmental pollution.
  5. The moderate potential difference allows for excellent automatic regulation, preventing overprotection.
  6. Anode consumption is uniform.
  7. It is still effective even in relatively contaminated seawater.
  8. With low potential difference against iron, hydrogen generation is minimal, avoiding damage from hydrogen evolution.

Magnesium Anode

Performance

  • Anode open circuit potential : (-) 1.55V ~ (-) 1.75V
  • Theoretical current capacity : 2,200 A.Hr/kg
  • Effective Current Capacity : 1,100 A.Hr/kg
  • Current Efficiency : Min. 50%
  • Consumption Rate : 7.72 kg/A.Yr

Specifications

TYPE BARE SIZE[mm] BACKFILLSIZE[mm] Weight [lbs / kg] SHAPE
3 LBS 89 x 95 x 127 Φ152 x 254 3 / 1.4
5 LBS 89 x 95 x 216 Φ152 x 305 5 / 2.3
9 LBS 89 x 95 x 356 Φ152 x 432 9 / 4.1
17 LBS 89 x 95 x 654 Φ165 x 736 17 / 7.7

Composition

Element %
Aluminum (Max.) 0.01
Manganess (Min) 0.50 - 1.30
Iron (Max.) 0.03
Nickel (Max.) 0.001
Copper (Max.) 0.02
Other (Max.) 0.30
Magnesium Balance

Zinc Anode

Product Description

ZN-ANODE is an alloy anode cast primarily from zinc with a purity of over 99.995%. It is widely used in seawater, coastal areas, or similar electrolytes. Moreover, it has the advantage of being safe to use in internal spaces, such as a ship's ballast tank, where there is a risk of generating flammable gas.

Performance

  • Anode open circuit potential : (-) 1,050mV
  • Theoretical current capacity : 820 A.Hr/kg
  • Effective Current Capacity : Min. 780 A.Hr/kg
  • Current Efficiency : Min. 95%
  • Consumption Rate : 11.8 kg/A.Yr

Specifications

TYPE NOMINAL SIZE[mm]
[A+B] x C x D
NOMINAL
WEIGHT[kg]
CORE[mm] SHAPE  
WZB-1 [35+40] x 35 x 1,000 9.7 13
  • Tapped

    • 5/8” - 11 NC
    • 3/4” - 10 NC
    • 5/8” - 11 NC
    • 3/4” - 10 NC
    • 1” - 8 NC
  • Weight (oz.)

    • 2-1/2
    • 2-1/2
    • 6
    • 6
    • 6
WZB-2 [40+45] x 40 x 1,000 12.5 13
WZB-3 [45+50] x 45 x 1,000 15.2 13
WZB-4 [50+55] x 50 x 1,000 20.2 16
WZB-5 [55+60] x 55 x 1,000 24.0 16
WZB-11 [235+200] x 230 x 300 3.0 1.6
WZB-12 [225+190] x 205 x 510 4.3 1.6
WZB-13 [220+180] x 190 x 765 9.7 1.6
WZB-21 [200+170] x 190 x 1,035 2.5 1.6
WZB-22 [195+165] x 180 x 1,340 3.5 1.6
WZB-23 30 x 100 x 200 8.6 1.6
  • Tapped

    • 5/8” - 11 NC
    • 3/4” - 10 NC
    • 5/8” - 11 NC
    • 3/4” - 10 NC
    • 1” - 8 NC
  • Weight (oz.)

    • 2-1/2
    • 2-1/2
    • 6
    • 6
    • 6

※ Other shapes, sizes, and weights are available on request.
Note: Do not apply paint or gluey cover on the surface of anode.

Composition

Element %
Fe 0.005 max.
Dd 0.025~0.07
Pb 0.006 max.
Cu 0.005 max.
Al 0.1~0.5
Zn Remainder

Target Object

  1. Marine Structures : big buoy, Submerged Oil & Gas Pipeline, Marine Outfall Pipe, Sluice Gate, sea ​​and earth steel structure
  2. Ship : Ship Shell, Ballast tank, Propeller and surrounding stern section, Seawater Inlet/Outlet
  3. Underground Pipeline : Flange, Valve

ZN-ANODE Excellence

  1. Over an extended period, polarization action is minimal, maintaining a high anode potential through the service life, resulting in stable output current and high current efficiency.
  2. With self-adjusting capabilities, the generated current is regulated based on the degree of polarization, avoiding unnecessary consumption.
  3. ZN-ANODE, as a metal that does not produce sparks even when in contact with iron from a height, is the most suitable anode material for hazardous material handling facilities.
  4. With a low potential difference against iron, hydrogen generation is minimal, avoiding damage from hydrogen evolution.
  5. Aluminum or magnesium alloy anodes can generate a significant amount of electrolytic byproducts, requiring periodic cleaning. However, ZN-ANODE does not require cleaning.
  6. The byproducts generated as ZN-ANODE leaks stray current and undergoes polarization in seawater attach to the surrounding iron surfaces, serving as corrosion inhibitors.